1. Chatter Marks Caused by Uneven Abrasive Distribution
In crankshaft and camshaft microfinishing processes, inconsistent abrasive distribution often leads to visible chatter marks (surface vibration patterns) on the finished surface.
The electrostatic coating structure of our Microfinishing Film ensures uniform abrasive grain orientation, providing stable and consistent contact during superfinishing operations and effectively reducing chatter marks.
2. Backing Failure Under Coolant Exposure
In wet microfinishing environments, conventional abrasive tapes often suffer from coolant absorption, directly affect production stability and increase downtime.
Electrostatic Coated Film Roll uses a high-strength polymer film backing designed for coolant resistance, ensuring stable mechanical performance under continuous wet processing conditions.
Electrostatically oriented abrasive structure of the superfinishing abrasive film provides consistent cutting performance across the entire surface, ensuring stable and repeatable finishing results.
| Grit/Abrasive | Silicon Carbide | Aluminium Oxide | Diamond | |
|---|---|---|---|---|
| 9 μm | √ | √ | √ | |
| 12 μm | - | √ | - | |
| 15 μm | √ | √ | √ | |
| 20 μm | √ | √ | √ | |
| 30 μm | √ | √ | - | |
| 40 μm | √ | √ | √ | |
| 50 μm | - | √ | √ | |
| 60 μm | √ | √ | √ | |
| 80 μm | √ | √ | √ | |
| 100 μm | - | √ | - | |
| 125 μm | - | √ | √ |